Laminate is the process of adding several layers of material, colored or white, to UPVC profiles, whose color type is an important element in interior decoration design. Colors and textures can be displayed in the best way with the art of laminating UPVC profile and also make the interior look stylish and modern. By choosing an attractive color laminate, you can even affect the exterior of the building. Laminate not only meets the aesthetic needs of an interior, but also protects the profile of uPVC windows with a protective layer against external pollutants. In Iran, lamination is one of the most widely used processes for painting UPVC windows, and many manufacturers paint their profiles with this method.
What is the process of laminating the UPVC profile?
First, primer is applied on the UPVC profile so that the profile is better prepared for laminate and adhesive coating. After the primer, the UPV profile is glued. In the last step, the laminate is stretched like a coating on the profile; And heat and press the laminates with the pressure of special rollers on the profile. These rollers make sure that the air does not remain in the form of bubbles under the laminates and that the adhesives are absorbed by the laminate.
In short, laminating means wrapping a foil with high weather resistance on UPVC profiles with an efficient and resistant adhesive that is done through a laminating machine. After this process, the profiles should only be kept for a while until the glue dries. If you want to have colored laminate, the most popular colors are golden brown, hazel, silver, and black; Of course, you can use almost any other color according to your taste.
The applications of laminate in the construction of window profiles are increasing day by day with the growing variety of types of coatings, decorative materials, advanced glue, greater flexibility in surface tension, and increased production speed. New high-performance adhesives increase the speed range of lamination while maintaining process stability and providing a tight connection of window profiles and cladding. In addition, the new adhesive has a lower viscosity, which means it can be processed at lower temperatures, thus allowing for shorter production cycle times and reduced handling of thermoplastic thermoplastic foils.
Types of laminated UPVC profiles
UPVC profile lamination is done in two ways:
One-face laminate profile: the color covers only one side of the profile surface, which is divided into two models: inside laminate and outside laminate. Based on the needs of each project, you can have colored doors and windows on the inside or outside of the building. In this case, the main color of the profile is still white. If the top layer is damaged or scratched (which is difficult to do because of the high resistance of the laminate), it can be covered with paint.
Double-sided laminate profile: In this case, both sides of the profile are colored, and under this cover, the profile is no longer white and has a color close to the color of the laminate cover. (The modification is also called brown brain) In this model, if the top layer gets scratched, you don’t have to cover it, and also the place of the screws and the connection point of the components are colored to match the color of the profile.
Advantages of laminating UPVC profile
Aesthetics: UPVC laminated windows enhance the entire interior and enhance the appeal of furniture and fixtures among other elements of an interior design. Also, these laminate covers have different colors and wood grain colors, which increases the diversity of the design.
Protection against weather: In general, laminate relies on a coating that is resistant to weather conditions. It doesn’t matter if it’s scorching heat during summer or low temperature and high humidity in winter, these covers protect the profile. Also, quality laminate does not lose its color and gloss against strong winds and heavy rain. UPVC profile lamination secures the window frame against water, moisture, UV rays and other pollutants.
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High resistance: Laminate is resistant to cracking, rotting and fading. At the same time, laminate coatings are highly durable and retain their color and shine over the years. Also, despite their resistance, these covers do not require maintenance, and only cleaning with water and detergent is enough to remove dirt.
Eco-friendly solution: UPVC profile lamination is done without the use of lead and other toxic chemicals, and with minimal waste. In a way, it can be said that laminating the UPVC profile protects natural resources and is effective in reducing environmental pollution.